Our Case Study

Sugar Industries Process of Working

Here we trying to explain how Sugar Industries Working. Lets See all the steps one by one.

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Super Contractor

This person is intermediate between factory CEO & Labour Contractors.

Labour Contractor

This person provides & handling Labours.

Labours

Labours join the team themselves for jobs purpose.

Sugar Industry Work Process

Workflow of Sugar Industry

A sugar mill has at least 40 super contractors

The super contractor contracts for 100 vehicles and sends 60 percent of the vehicles to the sugar factory.

Super Contractor Sugar Factory

The following are the terms of contract between the sugar factory and the super contractor:

  • Rupees Six Lakh in advance on one sugarcane transport rate.
  • Four lakhs in advance for one vehicle of the method. Two lakh rupees per vehicle in advance.

In this method (1) a sugar factory requires one thousand vehicles.


Contract Price: 25,000 cr
Asset loss: 10%
Loss Rs: 250 cr


For that, the super contractor takes vehicle documents from them and after giving documents of 100 vehicles to the factory, sends 50 to 60 vehicles and sends less vehicles to increase the amount in the contract, out of which 10 vehicles are defrauded by the factory.

Sugarcane Transporters

The terms of the contract between them are as follows:

  • Six lakh rupees advance per sugarcane transportation rate.
  • The sugar factory needs 1000 vehicles by method.
  • Rs 4 lakh advance per vehicle.
  • Rs 2 lakh advance per vehicle.

Contract Price: 24,750 cr
Asset loss: 20 %
Loss Rs: 1300 cr

30 percent are labor contractors who show the same worker to three to four transporters, collect their money, and abscond.

Labour Contractor in Sugar Industry

Rules of a contract between the transport and labor contractor:
Take an advance of Rs.2 lakhs per labor pair and send eight pairs in this manner

Contract Price: 17,500cr. x 2 = 35,000 cr
Asset loss: 10 %
Loss Rs. : 3325 cr

These workers take money in advance from two to three labor contractors and abscond with the fourth.

Labour Contractor in Sugar Industry Work Process

According to the contract given by the transport rate, payment of two lakh rupees per pair to the workers is being distributed from the month of June. According to the demand of the workers, the labor contractors provide the money to the workers in advance.

Contract Price: 29,925 cr.
Asset loss: 10 %
Loss Rs. : 3000 cr

 

Labour Supply Graph
Current Sugar Factory Highly Labour Supply Graph

In one farmer’s sugarcane area, two-three sugar mills are paid in the form of shares so the sugar mills do not know the time of the farmer’s sugarcane.

Sugarcane Farmers

The sugarcane of the farmers is not going to the sugar mills on time, so the sugarcane is weighing less and the price is not meeting properly, the farmers told the sugar commissioner through agitation.

The reason for not getting the proper price of sugarcane to the farmers is the cheating of the sugar mills by the members of many factories and the labor system.

Sugar Commissioner's Labor Welfare Office

Sugar Commissioner’s Labor Welfare Officer is always asked for updates regarding labor. According to Labor Welfare Officer, sugar factories do not respond. Labor contractors play the biggest role in cheating.

Sugar Industry Statement of Loss as per Year & Asset
Statement of Loss as per Year & Asset

All these processes start in the month of June and last till December.

The Sugar Association is of the opinion that no software or product has yet come out that will transform the way the sugar industry works in any way.

As per 2020, the government has appealed to spend Rs 300 crores every year for the welfare of the labor system but as of yet there is no real data coming from the labour, this entire fund is deposited with the government.

Major losses are occurring in a few states like Tamil Nadu, Andhra Pradesh, Karnataka, Kerala, Maharashtra, and Gujarat, where the transformation of the sugar industry is a major solution.

Our intention is to wait for such a solution as transformation is the biggest solution in the sugar industry which has invested three lakh crores and is not getting the desired income.

 

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Our Software is the Solution

  • The current loss in the Sugar Industries is 10175/- cr. per year.
  • A sugar factory incurs a loss of Rs. 20cr 35 Lakh every year.
  • That is a sugar factory loss of 5,57,534/- per day.
  • The sugar factory is facing a loss of Rs. 557 per transporter per day.

557 x 1000 = 5,57,000 x 365 = 20,33,05,000 x 500 = 10,175 /- cr

  • Sugar Factory, Super Contractor, Transporter, Labour Contractor, Workers, Farmers, Government & the International Sugar Industries working together with all of them to secure their financial loss & increase their source of income.
  • We have charge 10rs per day to one transporter.
Sugar Industry Current Work Process
Current Sugar Industry Work Process
ERP Software for Sugar Factory Working Process
The solution is given by our Application.

Gangmen ERP Software brings transparency to the Sugar Industry:

  • Our Software will completely stop fraud in the sugar industry & create new entrepreneurs to street the Industry.
  • 100% data of eligible workers will be provided to the labor commissioner.
  • We will provide evidence to the sugar commissioner that our software will stop 100% loss of farmers.
  • Millions of crore are invested in the sugar industries. We can see the account of the entire sugar industry in a few moments on a device like a Mobile, Laptop, or Computer.

SAP ERP

ERP Software for Sugar Factory Smooth Working Process
Our ERP Software for Sugar Factory Smooth Working Process.

 

Personalization for labour from software
Personalization for labour from software.

 

Graphical Visualization ERP Software
Graphical Visualization ERP Software

We find out issues of Sugar Industry Work Process

Various phases are there in Sugar Industry Work Process. We make all these steps transparent for every participant in this process.

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